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Technical | Heapsteads | Mine-car runs > South pit

Section under development

The South shaft was the upcast, and the mine-car circuit was, of necessity, considerably more complex than that of the North pit since it had to ensure synchronisation between the shaft-side and external air doors. In addition, the shaft-side air-doors had to be interlocked with the banksmans mine-car loading rams and with the shaft-side controls for men/materials loading. The entire operation was controlled by pneumatic logic based around interconnected shuttle valves. The main decking logic array was located above the full-side tracks adjacent to the shaft. Other, independent operations such as point switching, were controlled by circuits located nearby.

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South shaft decking -  main pneumatic logic

During coaling, both the banksman and the onsetter performed the decking operations from cabins located above the tracks on the empty side of the shaft.  They had a twin set of controls - one for the RH cage and the other for the LH cage.  These are shown in the photo below. Long hand-levers operated the rams which pushed the mine-car onto the cage. During normal coaling there were always two empty mine cars ready for loading - one held by the stop catches in front of the shaft-side air-door and the other a little further back held by the arrestor catches. The round foot-pedals released the catches holding back the mine-cars and, if I remember correctly, the round buttons at waist height were pressed in to release the axle-catches in the cage whilst the mine-car was being rammed on).

 

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South pit banksman cabin pneumatic controls..

A facility was also provided to transfer pneumatic control to the full-side for limited operations to be conducted at the shaft side for loading materials etc. Signalling was switched to the shaft-side for these operations and for man-winding, at which time an additional interlock in the cabin activated the man-riding indicator to the winder.

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Full-side South pit top, Pleasley 1979

The full mine-cars were ejected from the cage by the empty ones being rammed on. Spring operated arms provided simple roll-back prevention gates, beyond which, at the side of the tracks,  were a pair of pneumatic interlock valves with projecting flexible arms. These were activated by the unloading mine-car and the locked the decking operations until the mine-car was clear of the shaft-side.

They then gravitated down towards the bottom external air-door, but were intercepted by a slowly moving Lofco twin-chain creeper. This was constructed so that the mine-car dummy-axles were just lower than the top of the chain, allowing the mine-car to over-ride it until the momentum had been absorbed. The chain then drew the mine-car to the air-door where it was held by wheel stops until the door opened.  It was then carried through the doorway and fed onto a turntable which turned it through about 130 deg. and propelled it towards the tippler.

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South pit-top full side Lofco chain creeper - running-on end.  Only the first few links are in place.  To the L of them are the two raised guides along which the chain ran .

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South pit-top full side Lofco chain creeper  running-off end.  

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The creeper chain itself. 

The mine-cars gravitated away from the turntable and were held by stop-catches in front of the tippler.  Once this had completed the emptying of the previous one, the full mine-car was automatically rammed onto the tippler, thus ejecting the empty one. The full mine-car was secured in the tippler which then rotated, emptying the contents into a small bunker. A vibrating feeder below the bunker loaded onto a short conveyor, which transferred the ROM coal onto the main conveyor to the washery. When the North screens were discontinued in the mid 1960s, a plant was built to blend the outputs from the two pits and the ROM coal from the tippler was routed to that before transfer to the washery  conveyor.

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Location of South pit full mine-car turntable. The tippler was located just beyond the end of the first brickwall. The empty-side external air-door is in the far distance

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Empty-side automatic external air-door. This was raised by a pneumatic ram located above the door.

After tippling, the empty mine-car gravitated onto another Lofco chain creeper which carried it back up-slope to the top external air-door where it was held by stop-catches ready to be automatically rammed through once the air-door had opened.  Just inside the air-door they were fed onto a turntable which rotated them through about 130 deg. From there they gravitated towards the shaft-side via a set of automatic points which switched between R and L sides after every second mine-car. 

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Run-on to the South pit-top empty side turntable just inside the automatic air-door.

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Run-off from the South pit-top empty side turntable. The automatic points are in the middle distance

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Duplex pneumatic ram operating the empty-side automatic points.

After gravitating down from the turntable, the mine-cars would have a fair momentum and they were brought to a halt by heavy-duty arrestor catches which intercepted their axles. They were then allowed to roll slowly the last few feet towards the shaft-side where they were held by stop-catches in front of their wheels.

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RH side mine-car catches and loading ram.  The wheel stop-catches are open but when closed the far ends lie over the rails. The arrestor catches are located at this end of the loading ram cylinder.

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Mine-car arrestor catches in lowered position. The plate between the catches covers the loading ram.

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Mine-car arrestor catches with the loading ram removed.

The loading ram had solid head which slid along a steel channel. The head engaged with the rear dummy-axle of the mine-car by means of a hinged nose which allowed it to be retracted underneath the advancing second mine-car.

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Loading-ram head just underneath the mine-car dummy-axle..

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Loading-ram head. The hinged nose was held up by two spiral springs between the  sides of the nose and the sides of the head

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Mine-car arrestor-catch pneumatic operating rams below the track.

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